The most advanced ozone system for bottle rinsing & package disinfection currently on the market.
The Bright Blue 20G has been specifically designed to supply ozone infused water to bottle rinsers
so as to aid package disinfection. These systems have been in production and constantly
refined since 2001. They are found in Dairy, Juice, Wine & Water bottling plants throughout Africa.


Bright Blue 20G Ozone System - Bottle and Package Disinfection

Bottle Rinsing & Product Disinfection

Ozone systems are specifically designed for bottle rinsing and package disinfection.

  • In-line electronic ozone measurement and control in ppm.

    In-line electronic ozone measurement and control

    in Parts per Million (PPM)

  • 0.5ppm Ozone Residual (After Bottling).

    0.8ppm to 1.2ppm

    Recommended ozone residuals for bottle rinsing.
    (Adjustable from 0.00 to 2.00 ppm).

  • Recycling of rinse water.

    1000 ℓ/hr → 1000 ℓ/day

    Recycling of rinse water (reduces consumption from +/- 1000 litres/hour to +/- 1000 litres/day.

  • Interlocks to Rinser.

    Interlocks to Rinser

    Bottles cannot be rinsed if ozone level is not correct.


Water Recycling

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Reduce Water Consumption

The Bright Blue can be supplied with our water-recycling skid, which captures and re-uses the rinse water. This can reduce water consumption from +/- 1000 litres per hour to around 1000 litres per day.

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Focus on Quality and Reliability

Built to the Highest International Standards

The Bright Blue bottle rinsing and disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.

Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.

If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.

  • Ozone Generator meets Coca-Cola Specifications. Bright Blue 20G Ozone System
  • SAB Miller Standards. Bright Blue 20G Ozone System
  • Ozone Generator meets EU / CE Standards. Bright Blue 20G Ozone System
Ozone Generator built to highest standards - Focus on Quality and Reliability. Bright Blue 20G Ozone System


Operation and Maintenance

Bright Blue 20G Ozone System

Easy to Use, Easy to Maintain

The bottle disinfection system is extremely easy to operate and features software developed by Wassertec. Only occasional interventions are required to calibrate the system against an ozone test kit to ensure correct ozone readings are displayed.

The system is controlled by a full colour touchscreen Control Panel. Our unique interface features easy to read dials and icons. Operation is straightforward and intuitive with varying access levels for Operators, Administrators & Technicians.

    • One touch On/Off for easy operation.

      One Touch On/Off

      On a day-to-day basis the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.

      For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel.

    • Ozone system features a diagnostic mode.

      Diagnostics

      The bottle disinfection system features a diagnostic mode which allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.

  • Ozone Level Set-Point Control.

    Ozone Level Set-Point Control

    Measurement & control of Ozone ppm (parts per million) in the water is done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.

    This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set-point.

  • Bright Blue water disinfection systems come standard with 4 interlocks.

    Interlocks

    Bright Blue bottle disinfection systems come standard with 4 interlocks using Potential Free Contacts:

    1. System Start/Stop
    2. S.I.P. (Sterilise in Place)
    3. Ozone Level at Set-point
    4. System Healthy

    The systems can be run in either Local or Remote modes.

Health and Safety

Bright Blue 20G Ozone System - health and safety

Run under Vacuum, De-Gassing and Ozone Removal

We run with the ozone cells under vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.

The top of our ozone/water contacting systems feature a special ozone resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.

Under normal operation there should be no ambient ozone in the production area.

Ensuring Operator Safety

Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.

Bright Blue 20G Ozone System - Wassertec

Bright Blue CCS Ozone System - Bottle Disinfection Systems
Bright Blue CCS Ozone System - Bottle Disinfection Systems

Dräger Ozone Leak Detectors

Our systems have a built-in interface for 2 Dräger ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit the ozone system will be shut down and a warning displayed.

Ethernet Connectivity

Remote Control

We use 10″ full colour touch screens, which have optional Ethernet Connectivity.

With the system connected to a network it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.

Bright Blue 20G Ozone System - Remote control from your PC.

Ozone Control

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PID Controller

The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user defined set-point.

The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control. The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.

Bright Blue CCS Ozone System - Bottle Disinfection Systems. Set Point

Climate Control System

Bright Blue CCS Ozone System - Bottle Disinfection Systems. climate control air-conditioning

Seifert Air Conditioners

All Bright Blue CCS systems are climate controlled using built-in Seifert air conditioners. This further enhances reliability by keeping the inside of the system clean, cool and dry.

Clean

By preventing dust from entering the panel, the systems stay clean – ensuring that components last longer and allowing for easier maintenance.

Cool

Most of our systems are installed in tropical countries with warm to hot climates and high levels of humidity. Systems are kept cool in order to work optimally under these conditions.

Dry

The air conditioning keeps the electronics dry – preventing damp and moisture, ensuring that the electronics are always working at their best.

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