Reduce Water Consumption
The Bright Blue can be supplied with our water-recycling skid, which captures and re-uses the rinse water. This can reduce water consumption from +/- 1000 litres per hour to around 1000 litres per day.
Focus on Quality and Reliability
Built to the Highest International Standards
The Bright Blue bottle rinsing and disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.
Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.
If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.
Operation and Maintenance
Easy to Use, Easy to Maintain
The bottle disinfection system is extremely easy to operate and features software developed by Wassertec. Only occasional interventions are required to calibrate the system against an ozone test kit to ensure correct ozone readings are displayed.
The system is controlled by a full colour touchscreen Control Panel. Our unique interface features easy to read dials and icons. Operation is straightforward and intuitive with varying access levels for Operators, Administrators & Technicians.
Health and Safety
Run under Vacuum, De-Gassing and Ozone Removal
We run with the ozone cells under vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.
The top of our ozone/water contacting systems feature a special ozone resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.
Under normal operation there should be no ambient ozone in the production area.
Ensuring Operator Safety
Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.
Dräger Ozone Leak Detectors
Our systems have a built-in interface for 2 Dräger ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit the ozone system will be shut down and a warning displayed.
We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.
The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user defined set-point.
The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control. The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.
Climate Control System
Seifert Air Conditioners
All Bright Blue CCS systems are climate controlled using built-in Seifert air conditioners. This further enhances reliability by keeping the inside of the system clean, cool and dry.
By preventing dust from entering the panel, the systems stay clean – ensuring that components last longer and allowing for easier maintenance.
Most of our systems are installed in tropical countries with warm to hot climates and high levels of humidity. Systems are kept cool in order to work optimally under these conditions.
The air conditioning keeps the electronics dry – preventing damp and moisture, ensuring that the electronics are always working at their best.