The most advanced ozone system for ozone bottle rinsing & package or bottle disinfection currently on the market
The Bright Blue 20G has been specifically designed to supply ozonated water to bottle rinsers
so as to achieve package / bottle disinfection with seconds. These systems have been in production and constantly
refined since 2001. They are found in Dairy, Juice, Wine & Water bottling plants throughout Africa.
Ozone Bottle Rinsing Western Cape
Ozone Bottle Rinsing & Product Disinfection
Ozone systems are specifically designed for bottle rinsing and package disinfection.
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<5 seconds
Disinfects bottles in less than 5 seconds.
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0.8 ppm
Recommended Ozone residual for rinsing
(Adjustable from 0.00 to 2.00 ppm). -
1000 ℓ/hr → 500 ℓ/day
Recycling of rinse water (reduces consumption from +/- 1000 litres/hour to +/- 500 litres/day.
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Interlocks to Rinser
Bottles cannot be rinsed if ozone level is not correct.
Water Recycling
Reduce Water Consumption
The Bright Blue can be supplied with our water-recycling skid, which captures and re-uses the rinse water. This can reduce water consumption from +/- 1000 litres per hour to around 500 litres per day.
Focus on Quality and Reliability
Built to the Highest Standards
The Bright Blue bottle rinsing and bottle disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.
Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.
If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.
Operation and Maintenance
Easy to Use, Easy to Maintain
The bottle disinfection system is extremely easy to operate and features software developed by Wassertec. Only occasional interventions are required to calibrate the system against an ozone test kit to ensure correct ozone readings are displayed.
The system is controlled by a full colour touchscreen Control Panel. Our unique interface features easy to read dials and icons. Operation is straightforward and intuitive with varying access levels for Operators, Administrators & Technicians.
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One Touch On/Off
On a day-to-day basis the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.
For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel. -
Diagnostics
The bottle disinfection system features a diagnostic mode which allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.
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Ozone Level Set-Point Control
Measurement & control of Ozone ppm (parts per million) in the water is done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.
This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set-point. -
Interlocks
Bright Blue bottle disinfection systems come standard with 4 interlocks
using Potential Free Contacts:- System Start/Stop
- S.I.P. (Sterilise in Place)
- Ozone Level at Set-point
- System Healthy
The systems can be run in either Local or Remote modes.
Ethernet Connectivity
Remote Control
We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.
Health and Safety
Run under Vacuum, De-Gassing and Ozone Removal
We run with the ozone cells under vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.
The top of our ozone/water contacting systems feature a special ozone resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.
Under normal operation there should be no ambient ozone in the production area.
Ensuring Operator Safety
Designed with health and safety in mind. Our systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.
Dräger Ozone Leak Detectors
Our systems have a built-in interface for 2 Draeger ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit the ozone system will be shut down and a warning displayed.
Ozone Control
PID Controller
The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user defined set-point.
The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control. The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.
Ozone Bottle Rinsing Western Cape
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Founded in Cape Town, January 2002, Wassertec has become the leader in ozone and ozone generation in Southern Africa.
From day one, our vision has been to design and manufacture the highest quality ozone generation systems primarily for the wine and bottled water industries. We believe that by taking care of the quality, the rest will take care of itself.
By collaborating with highly competent electrical engineers and industrial software developers, we have, over the years, created what we believe to be the best ozone systems currently available in their class.
From small beginnings we have grown the company and product line to become the leading manufacturer of ozone equipment in South Africa. Our specialised Bright Blue systems set the standard for ozone in the bottling industry.
Ozone Generation Specialists
With installations in nine African countries and clients such as Coca Cola, SAB and Distell, Wassertec are perfectly positioned to become your partners in ozone.
We not only design and manufacture our Ozone generation systems to the highest quality and safety standards, but we also stock all components at our Cape Town offices – ensuring rapid replacement of spares and minimal downtime.
If you are looking for high quality Ozone Generators, with backup and service to match, you’re in the right place.
Ozone Bottle Rinsing Western Cape – Welcome to Wassertec.