The most advanced ozone system for prepared water and bottle disinfection currently on the market.
The Bright Blue CCS product and bottle disinfection systems were designed and developed specifically for the bottling of the “Bon Aqua” & “Dasani”
brands of bottled water. They conform to Coca-Cola standards for Ozonation and Electrical Equipment.
Coca-Cola Specification
These systems are designed to meet Coca-Cola specifications for the disinfection of prepared water, namely 4 minutes of ozone contact time at a level high enough to ensure ozone residual after bottling of around 0.5ppm, in order to achieve a 5 log reduction in microbiology.
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4 minutes
Ozone Contact Time
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0.5 ppm
Ozone Residual (After Bottling)
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5 Log Reduction
in Microbiology
Focus on Quality and Reliability
Built to the Highest Standards
The Bright Blue bottle disinfection system has been constantly improved and refined since the first unit was produced in 2001. The Bright Blue CCS complies with EU/ CE standards and conforms to the Coca-Cola Electrical & Mechanical Standards Specifications.
Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.
If maintenance and servicing procedures are observed then operational life of around 20 years can be expected.
Operation and Maintenance
Easy to Use, Easy to Maintain
The bottle disinfection system is extremely easy to operate and features software developed by Wassertec. Only occasional interventions are required to calibrate the system against an ozone test kit to ensure correct ozone readings are displayed.
The system is controlled by a full colour touchscreen Control Panel. Our unique interface features easy to read dials and icons. Operation is straightforward and intuitive with varying access levels for Operators, Administrators & Technicians.
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One Touch On/Off
On a day-to-day basis the operator simply pushes the start/stop button. The Programmable Logic Controller (PLC) does the rest.
For systems making use of the built-in Interlocks, this can be done from the Rinser/Filler control panel. -
Diagnostics
The bottle disinfection system features a diagnostic mode which allows the administrator to easily interrogate each of the system’s main components. It allows any of the major components to be run independently so that they can be verified.
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Ozone Level Set-Point Control
Measurement & control of Ozone ppm (parts per million) in the water is done using a Dr. Reiss GMBH ozone probe and dedicated PID controller.
This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set-point. -
Interlocks
Bright Blue bottle disinfection systems come standard with 4 interlocks
using Potential Free Contacts:- System Start/Stop
- S.I.P. (Sterilise in Place)
- Ozone Level at Set-point
- System Healthy
The systems can be run in either Local or Remote modes.
Ethernet Connectivity
Remote Control
We use 10″ full colour touch screens, which have optional Ethernet Connectivity.
With the system connected to a network it becomes possible to operate the Ozone Generator by remote control from a Desktop or Laptop PC with full access to all functionality.
Climate Control
Rittal Air Conditioners
All Bright Blue CCS systems are climate controlled using built-in Rittal panel air conditioners. This further enhances reliability by keeping the inside of the system clean, cool and dry.
Health and Safety
Run under Vacuum, De-Gassing and Ozone Removal
We run with the ozone cells under vacuum. This way if there is an ozone leak, air leaks into the ozone cell as opposed to ozone leaking out. This is inherently safer than running under pressure.
The top of our ozone/water contacting systems feature a special ozone resistant de-gas valve. This allows un-dissolved ozone to be vented safely away from the production area whilst maintaining tank pressure.
Under normal operation there should be no ambient ozone in the production area.
Ensuring Operator Safety
Designed with health and safety in mind. Our ozone water treatment systems include built-in safeguards to ensure that operator’s lives are not put at risk and meet Coca-Cola Specifications (Electrical and Mechanical) for safety.
Dräger Ozone Leak Detectors
Our ozone water treatment and bottle disinfection systems have a built-in interface for 2 Drager ozone leak sensors. These are typically mounted in the bottling hall and in the ozone plant room. They are interlocked to the PLC. In the event of ambient ozone levels exceeding the OHS limit the ozone system will be shut down and a warning displayed.
Ozone Control
PID Controller
The level of ozone in the water is controlled using a dedicated PID (proportional-integral-derivative) controller. This continuously measures the level of ozone and the rate of change against the user defined set-point.
The amount of ozone produced is then adjusted proportionally to the rate of change. This allows for very accurate control. The ozone set point is also linked to the “Ozone OK” interlock, so changing the set point automatically changes the value at which the interlock switches.
Ozone water systems