Water Treatment Systems Western Cape

Bright Blue

Coca Cola Specification

The Bright Blue CCS is the most advanced ozone system for prepared water disinfection currently on the market.

The Bright Blue CCS systems were designed and developed specifically for the bottling of the “Bon Aqua” water brand. It conforms to Coca-Cola standards for ozonation and electrical equipment.

These systems are specifically manufactured to meet Coca-Cola’s high specifications for the disinfection of prepared water, i.e. four minutes of ozone contact time at a level high enough to ensure ozone residual after bottling of approximately 0.5ppm.

This is in order to achieve a 5 Log reduction in microbiology.

There are two main components consisting of a large contacting vessel for Product (Syrup) ozonation and a control panel. The large contacting vessel is sized to allow for an ozone/product contact time of four minutes at peak bottling flow. In order to give an ozone residual in the bottle after filling, the ozone level in this tank is electronically controlled. This is typically between 0.3 and 0.6 ppm.

A centralised ozone generator and control panel control the operation of the system. The unique user interface features large easy-to-read dials and icons. Operation is easy and intuitive with varying access levels:

• One touch On/Off for the operator
• Access to ozone set-point & diagnostics for the line manager
• Full access to all levels for the administrator

Continuous Ozone measurement is done using a Dr. Reiss GMBH ozone probe and measuring cell. This is coupled with a dedicated P.i.D controller which enables “Auto-tuning” of the ozone dosage.

This allows for accurate control of the desired dissolved ozone level to within as little as 1% of the set-point. An optional Ethernet connection allows the entire system to be monitored & controlled from a Computer workstation.

Easy to Use, Easy to Maintain

The Bright Blue system has been constantly improved and refined since the first unit was produced in 2001.
Our focus has always been on quality and reliability, so much so that many of our customers regard our systems as amongst the most reliable in their plant.

The systems are extremely easy to operate. On a day-to-day basis, the operator simply pushes the start/ stop button.
The PLC does the rest. Only occasional interventions are required to calibrate the system against an ozone test kit. Maintenance is very straightforward with all major components being modular and easy to access.

Wassertec holds a full spares inventory at all times.

Wassertec Oxygen Generator

The built-in oxygen generator converts compressed air to oxygen at up to 95% purity. Unlike some other models, it is fully serviceable and can be easily & inexpensively re-sieved in the event of water ingress.

Wassertec Ozone Modules

Designed to produce high concentrations of ozone without the need for water cooling the ozone modules each have a max. output of 10gr/hr. Ozone output is regulated from 0-100% via a 4-20mA input signal from the PLC. Ozone cells have a 10,000 service interval.

Power and Control

Power & Control The upper rail contains all the circuit breakers and switchgear for the system. The lower rail holds the PLC and PID controllers. Components are all Coca-Cola approved.

Component details

Ozone Generation Specialists

With installations in nine African countries and clients such as Coca-Cola, SAB, and Distell, Wassertec is perfectly positioned to become your partner in ozone.

We not only design and manufacture our Ozone generation systems to the highest quality and safety standards, but we also stock all components at our Cape Town offices – ensuring rapid replacement of spares and minimal downtime.

If you are looking for high-quality Ozone Generators, with backup and service to match, you’re in the right place.

Water Treatment Systems Western Cape

Water Treatment Systems Western Cape

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